| Model |
DM-40 |
DM-50 |
DM-60 |
DM-90 |
DDM - 120 |
DDM - 160 |
| Output Capacity |
40 - 60 TPH |
50 - 70 TPH |
60 - 90 TPH |
90 - 120 TPH |
120 - 160 TPH |
160 - 200 TPH |
Higher capacity model being tailor made can be offered against specific
demand.
Cold Aggregate Four Bin Feeder
Self relieving bin walls with proper slope ensures constant discharge of
aggregate without bridge forming. Self relieving bottom openings of the bins
with optimum area avoid interlocking. One bin meant for fines or dust is
fitted with vibratory motor to ensure the free flow of material. Each bin is
equipped with an adjustable opening door that determines the discharge
quantity for the materials capacity in outlet, as a function of specific
weight of materials. Width of each bin is compatible with the width of the
loader bucket.
The material from each bin is drawn out by means of extracting conveyor
driven by adjustable variable speed motor, coupled with SMSR gear boxes,
that enables to increase or decrease the material output as per the job mix
formula requirements. It is also possible to increase or decrease the total
capacity without varying the preset settings by means of master control.
The material from the each bin is discharged into gathering belt driven by
constant speed A.C. motor.
Single Deck Vibratory Screen
Single deck vibratory screen ( 40 mm) is fitted at the end of gathering
conveyor for removal of oversized material.
Cold
(Slinger) Conveyor
Separate detachable slinger conveyor is provided to transfer the aggregates
received from the vibratory screen to feed into the thermodrum. Slinger
conveyor is driven by constant speed A.C. motor coupled with SMSR gear box.
The rigid frame of conveyor is fabricated from appropriate size of channel
and the conveyor belt is supported by uniformly spaced idler roller stands.
Any sagging on the return travel of the belt is also taken care-of by idler
rollers.
Thermodrum ( Dryer Cum Mixing Drum)
The thermodrum or Drier Cum Mixture unit is a long rotating
cylindrical drum fabricated from an abrasive resistant 10 / 12 mm thick M.S.
plate. It is mounted on a sturdy and robust steel structure fabricated from
girders and channels. Four trunnion rollers running on heavy duty bearings
support the drum. Three rollers mounted on thrust bearings support the guide
ring, taking care of the downhill thrust produced due to the degree provided
to the thermodrum.
Flame guard is provided in the thermodrum to restrict the burner flame to
reach upto the mixing zone. This flame guard divides the thermodrum into two
zones viz.
1) Heating + drying zone
2) Mixing zone
The specially designed 8 mm thick `J' type + `W' type comb lifting flights
have been bolted in both the zones in the zigzag / straight pattern which
creates a dense veils of aggregate in front of burner flame, uniformly heats
the aggregates and gives best mixing.
The thermodrum is insulated with ceramic glass wool and covered with a
stainless steel sheet to prevent heat loss and to save fuel as well as the
life of the drum. The drier cum mixing drum is finally provided with a rotor
for efficient mixing and sweep discharge of material directly on the load
out conveyor. The multi cone dust collecting system mounted on the same
chassis allows optimum efficiency in accordance with the current ecological
regulations.
Thermodrum Burner
Thermodrum burner is the heart of the entire system and hence its
efficiency, ease of serviceability etc. are most important factors. The
burner is fully automatic and two stage (High & Low) pressure jet type
system, capable to reduce the moisture upto 0.5 %.
This burner is suitable to use LDO/Diesel as fuel and is fitted with remote
control system to detect flame failure and have electric spark ignition
system.
The temperature is controlled through thermostatic control device to
operate the plant in desired temperature range. The nozzle system is so
designed that the nozzle can be cleaned during running condition hence nil
downtime for nozzle cleaning.
Load Out Conveyor
Hot mix material discharged from the thermodrum is carried by inclined hot
conveyor belt and discharged into the tipper/truck through hydraulically
operated surge storage hopper.
The hot conveyor belt is heat resistant, of reputed make like MRF / Dunlop
/ Equiv. This belt is supported by number of idlers and the frame is
fabricated from appropriate size of channel and angles. A separate AC motor
with SMSR gear box is provided to run the conveyor belt. Belt scraper is
provided to avoid any sticking of the mix material to the belt.
Hydraulically operated storage hopper is provided at the discharge end of
the conveyor which stores the hot mix and allows it to fall as mass in
batches and thus avoids segregation and spillage during load out cycle.
Asphalt Tank
The bitumen section of CAPIOUS drum mix plant mainly consists of
bitumen tank, bitumen heating burner, bitumen pumping & metering unit
and hot oil system.
The tank is fully insulated to minimize heat. The bitumen inside the tank
is heated by U-shaped heating tube fitted with automatic burner of adequate
capacity. A jacketed bitumen pump driven by variable speed motor through
reduction gear box is provided to Pump the bitumen to the drum. The bitumen
flow rate is controlled by varying the RPM of variable speed motor.
The bitumen pump and all bitumen lines to and from the tank except pipe
fittings and valves are hot oil jacketed.
An independent electric motor driven pump is used for pumping the hot oil
from hot oil tank to the jacketing lines. The single stage burner of bitumen
tank is fitted with remote control system to detect flame failure and have
electric spark ignition system. The temperature is controlled through
thermostatic control device to heat the bitumen in desired temperature
range. The main bitumen tank, hot oil tank, blower, hot oil pump, bitumen
pump with speed reduction gear box and motors are all mounted on standby
chassis and are provided with heavy legs to facilitate erection of the unit.
Mineral Filler Unit
The filler hopper is provided to add Filler / Mineral from a separate
hopper, in the mix to the extent pre-selectable in percentage by weight of
the maximum plant output.
The unit is fabricated from 5 m thick steel plate and mounted on robust
steel structure.
The system is powered by a variable speed motor coupled with gear box to
rotary valve and also synchronized with aggregate & bitumen output.
The filler material from this unit is conveyed pneumatically upto mixing
zone in the thermodrum.
Centralized Control Panel
The plant is supplied with centralized control panel. All controls,
including the motor control center circuit breakers, are provided in the
control panel. The control panel comprises of the automatic burner controls,
aggregate and asphalt blending controls, motor controls, feeder bin controls
and electric switchgear.
All the parameters like, temperature of bitumen-hot mix material-exhaust
gases and aggregate weight, asphalt percentage, hot mix material weight etc.
are displayed on the control panel. It is equipped with protections like
single phasing, overload, fuses, sequence interlock etc. Load wise data can
be printed on the printer provided in the panel. The body of the panel is
fabricated from CRC sheet and is duly powder coated.
• Stationary Concrete Batch Mixing Plant Capacity - 30 Cu.mtr. / hr.
• Mobile Concrete Batch Mixing Plant Capacity - 20 Cu.mtr./ hr.
| Description
|
Units
|
KPS-15
|
KPS-20
|
KPS-25
|
| Output Capacity |
m3 / hr. |
15 |
20 |
25 |
| Type of Mixer |
--- |
Pan |
Pan |
Pan |
| Mixer Motor |
HP |
25 |
30 |
37 |
| Sand / Aggregate Hopper |
Nos. |
4 |
4 |
4 |
| Hopper Capacity Each |
m3 |
2 |
2.5 |
3.5 |
| No. of Wheels |
No. |
4 |
6 |
6 |
| Water Tank |
--- |
In built |
In built |
In built |
| Water Pump |
No. |
1 |
1 |
2 |
| Additive Tank |
--- |
In built |
In built |
In built |
| Additive Pump |
No. |
1 |
1 |
1 |
| Controls |
--- |
Fully Automatic |
Fully Automatic |
Fully Automatic |
| Connected Power |
HP |
50 |
60 |
62.5 |
| Weight (Approx) |
Ton |
8 |
11 |
12 |
Most versatile efficient plant used globally. It is used in construction of
bridges, highways, airports, canals, multi-storey & industrial buildings
and ready mix concrete plant. It not only produces concrete more quickly but
also result in superb quality with no segregation during discharge. It has
compact design for easy transportation and has user friendly panel with
integral computerized batch controller. It is also cost effective and easy
to calibrate. Its salient features include:
- Capacity: 15m3 & 20m3/hr
- Compact design for easy transportation & shifting
- Loading of aggregate/sand hoppers by tractor mounted loader/JCB
- PLC control based panel with integral computerized batch controller
- Accommodates 5 different mix recipes
- Fully automatic plant with electronic weighing of
Agg./Sand/Water/Cement
- 50 bags cement hopper with screw conveyor
- Plant can be erected & commissioned within 2 days
- Only requires electric power supply, water connection & Sand
feeding
- Mix material discharge by belt conveyor.
Panel Board
We offer to our clients technically advanced range of panel boards which
increased intelligence, centralized control & maximized safety for both
the manufacturing process equipment and the workers. Further their extensive
research based designs also help us to address the most challenging power &
process control needs and ensuring optimum protection to the circuit.
Advantages
- Very slim and compact design
- Plant can be erected & commissioned within2 days.
- Remarkably cost efficient.
- Plant operation is very salient, in a clean surrounding.
- Least maintenance of plant ,due to less & tear of parts.
- Complete plant can be transported in one 40 foot trailer
Optional
- Online printing system
- Discharge belt conveyor
- Fly ash feeding system.
- Cement storage silo
Load Conveyor
Heavy gauge construction and efficient performance are the two attractive
features of our Load in conveyors. Manufactured by skilled technical experts
these conveyors are designed to suit the requirements of the our clients
large or small. Offering high reliability while reducing maintenance and
cost, our product is available in mobile model, which can be shifted
anywhere.
Pan Mixer
We offer pan mixer in different capacities that can mix almost any kind of
raw material to be fed in block making machines.
Outlet Window
We provide outlet window through which the residuals can be drained out.
These are made of high quality material and its corrosion proof.
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