Asphalt Plants

Product Details:

A 90 TPH Asphalt Drum Mix Plant is a continuous type asphalt production system designed for the efficient and uninterrupted manufacturing of hot mix asphalt. It integrates the processes of aggregate drying, heating, and mixing with bitumen in a single rotating drum, ensuring consistent quality and high productivity.

With a production capacity of 90 tons per hour, this plant is ideal for medium-scale road construction projects, including highways, rural roads, and urban infrastructure developments where continuous asphalt supply is essential.

Key Features

• Continuous Mixing Process: Ensures steady and uniform asphalt production
• Single Drum Technology: Combines drying and mixing for improved efficiency
• Fuel Efficient Burner: Optimized system for reduced fuel consumption
• Accurate Aggregate Feeding: Variable speed feeders for precise control
• Automatic Control Panel: Easy operation with real-time monitoring
• Compact & Mobile Design: Suitable for easy relocation between sites
• Low Maintenance: Simple mechanism with fewer moving parts
• Pollution Control System: Equipped with wet scrubber or bag filter

Main Components

• Cold Aggregate Feeder Bins (3 / 4 Bin System)
• Gathering Conveyor
• Drying & Mixing Drum Unit
• High-Efficiency Burner (Diesel / FO / Gas)
• Bitumen Storage Tank with Heating System
• Bitumen Pumping & Spraying System
• Load Out Conveyor
• Pollution Control Unit (Wet Scrubber / Bag Filter)
• Control Panel (Manual / Semi / Fully Automatic)

All components are synchronized to ensure continuous production of uniform, high-quality asphalt mix.

Applications

• National & State Highway Construction
• Rural Road Projects (PMGSY)
• City & Urban Road Development
• Industrial Road Construction
• Road Maintenance & Repair Works

Advantages

• Continuous and high-efficiency production
• Lower operating and maintenance cost
• Consistent asphalt mix quality
• Reduced fuel consumption
• Easy installation and operation

Product Details:

Asphalt Drum Mix Plant Our firm specializes in providing our prestigious clients a quality assured Asphalt Drum Mix Plant in different capacities. Our offered plant is assembled by our dexterous professionals with the help of qualitative components and cutting-edge technology in tune with set industry standards. Provided batching plant is rigorously examined against different quality parameters to ensure its flawless performance. This plant is precisely designed as par the specifications laid down by the clients. Clients can avail this plant from us at nominal prices.

Salient Features:

• Unmatched technology
• Superior quality products
• World wide acceptable technology
• Optimum fuel efficiency
• Energy Efficient
• AC Motors
• Easy to establish (Erection Commissioning)
• QUICK availability of spare parts
• Environment friendly
• Easy lubricating and dismantling
• Convenient maintenance and repair
• User Friendly design
• High production rate
• Wide duct to slow down air velocity
• Microprocessor based panel board

Asphalt drum mix plant generally consists of:

• Cold aggregate four bin feeder
• Single deck vibratory screen for over sized material removal
• Slinger (cold) conveyor
• Drying cum mixing thermo drum
• Load out conveyor with gob hopper
• Asphalt tank
• Mineral filler unit
• Centralized control panel with insulated cabin
• Dryer auto burner
• Fuel storage tank
• Pollution control unit (optional)

Product Details:

A Stationary Asphalt Plant is a large, fixed facility used for the production of asphalt mixtures, primarily used in road construction and other large infrastructure projects.

Product Details:

A 160 TPH Asphalt Batch Mix Plant is a high-capacity, advanced road construction system designed for the precise and batch-wise production of high-quality hot mix asphalt. This plant operates on a batch mixing principle, allowing accurate control over aggregate gradation, bitumen content, and mixing temperature, ensuring superior asphalt quality.

With a production capacity of 160 tons per hour, it is ideally suited for large-scale infrastructure projects such as highways, expressways, airport runways, and heavy-duty industrial pavements.

Key Features

• Batch Mixing Technology: Ensures precise control over each mix cycle
• High Production Capacity: Up to 160 TPH output for large projects
• Accurate Weighing System: Independent weighing of aggregates, filler, and bitumen
• Advanced Dryer Drum: Efficient heating with uniform temperature distribution
• Fully Automatic Control System: PLC/SCADA-based operation with real-time data monitoring
• Fuel Efficient Burner: Designed for optimal fuel consumption
• Effective Dust Control: High-performance baghouse filter system
• Hot Mix Storage Silo: Ensures uninterrupted paving operations
• Modular Design: Easy installation and relocation

Main Components

• Cold Aggregate Feeder Bins (4 / 5 Bin System)
• Drying Drum with High-Efficiency Burner
• Hot Elevator
• Multi-Deck Vibrating Screen
• Hot Aggregate Storage Bins
• Aggregate Weighing System
• Bitumen Weighing & Storage System
• Filler Storage & Feeding Unit
• Twin Shaft Pugmill Mixer
• Baghouse Filter (Dust Collection System)
• Control Panel (Fully Automatic PLC/SCADA)
• Hot Mix Storage Silo

These components work in synchronization to deliver consistent, high-quality asphalt mix with precise batching control.

Applications

• National & State Highway Projects
• Expressways & Mega Infrastructure Works
• Airport Runway Construction
• Urban Road Development
• Industrial & Heavy-Duty Pavements

Advantages

• Superior mix quality with accurate control
• Flexibility to produce multiple asphalt recipes
• High efficiency with reduced material wastage
• Environment-friendly with advanced dust collection
• Reliable and durable performance

Product Details:

An Asphalt Batch Mixing Plant is a type of asphalt plant that produces hot mix asphalt (HMA) in batches rather than continuously.